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Case study / Construction

Modernizing Cotterman Ladders’ Press Operation with a Quieter, Faster Stamtec Solution

Cotterman laders logo

Project overview

Visionary Manufacturing Solutions supported Cotterman Ladders with a new Stamtec press to modernize their ladder manufacturing operation. Cotterman produces large-scale welded push ladders commonly used in industrial and commercial environments, and their existing equipment was becoming outdated, noisy, and increasingly difficult to maintain.

The Stamtec OCP-110 press, its bolster empty and the pendant control beside it

Customer Challenge

Cotterman had been running a series of older Roselle gap frame stamping presses that were starting to break down and required more maintenance. The older presses ran slower than the new Stamtec press, used dry clutch and brake systems, and created a loud, clunky work environment for operators.

VMS Solution

Visionary provided a new Stamtec press equipped with a Link control system and a newly designed wet clutch and brake system. The upgraded press allowed Cotterman to replace two older presses with one modern machine while improving reliability, operator experience, and overall production efficiency.

Operator Experience

One of the most noticeable improvements was the reduction in noise on the plant floor. The new Stamtec press was significantly quieter than the older Roselle presses, and operators responded positively almost immediately. They also appreciated the simple layout of the Link controls, which allowed them to save job recipes and quickly recall setups for repeat production.

The Stamtec press in production, a die in the bolster and the control bar in front
The operator station at the press, where saved job recipes are recalled.

Results

Key results
  • Replaced two aging Roselle gap frame presses with one new Stamtec press.
  • Improved production speed compared to the older press equipment.
  • Reduced maintenance needs through the new wet clutch and brake design.
  • Lowered wear and tear compared to the previous dry clutch and brake systems.
  • Significantly reduced noise levels on the plant floor.
  • Improved operator satisfaction with a quieter, smoother-running press.
  • Simplified job setup through Link controls and saved production recipes.
  • Supported a more modern, efficient, and reliable ladder manufacturing process.

How our customers win

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